Starter wire getting hot. Also, check how the ground wire is linked to the circuit.
Starter wire getting hot So what would be the best thing for it? Aug 10, 2006 · Re: negative side of battery cables getting very hot Make shure your battery wires are in good shape and are lager enuff to handle the amount amprage you are trying to draw through them. Your starter should be the narrowest point of the circuit, if you have bad connections, they become narrow, create heat, corrode faster, and also reducing the required amperage to the required item ie. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) Any year, Any Make, Any Model, Starter Motor Testing! Follow the steps in this video to be certain that your no crank condition is NOT a wiring problem. Also, check how the ground wire is linked to the circuit. When I went to restart it it would not turn over. 2021 3025e, JD ballast box, Minnesota Implement snowplow, CID 42" pallet forks, Woodland Mills WC46 chipper, Summit Hydraulics 3rd function, X540, LX255, 317 with homemade cab, 46" deck, 49 snowblower and 33 tiller. If that doesn't help you may have a bad solenoid. Mar 10, 2025 · An issue that can arise is if the ground wire gets hot when starting. Bad starter and alternator overcharging will put unnecessary stress on the battery, causing terminals to get hot. It is a 12v conversion prior to me buying the tractor. If not enough juice is getting to the starter or there is not enough is getting back through the ground, then this could be the problem. It gets hot, or arcs and possibly breaks Jun 17, 2013 · The mother has just been freshened up and dropped back in with a new coil, starter and wiring harness from the fire wall out. It seems to be starter related as it only gets hot when trying to start the car. If the cable is not securely attached to the terminal, it can also result in a hot cable. Here's my question: Assuming the factory connection was solid, what would cause the starter ground wire to get hot? Any common issues with the EcoDiesel? I don't mind replacing the ground wire, but I also want to fix the actual problem causing it to get hot. I've seen that many times - the bolt is steel and the end cap is aluminum. Mar 22, 2014 · 700h1 Cam, Dyno Jet, Slide drilled and clipped, Exhaust mod, Fully Snorkelled, Rad Relocate, 1. Sep 15, 2010 · We called the GM training center in Burbank and their fix was to use aFord starter relay, remove and reroute all the battery wiring that was on the Gm starter to the Ford relay including the start wire, and run a starter cable to the Gm soleniod and make a jumper from the heavy duty pole to the start pole on the solenoid. Over time, the brushes and armature within the starter can wear down, leading to binding and resulting in a slow start when the starter becomes hot. This is my definite answer for everyone who wonders. There are a few things you can check before replacing the May 23, 2011 · Check your ground from the battery also, clean them all. A - Bat wire or ground wire getting hot is caused by a poor / bad ground or possibly the system is trying to ground through a secondary (read different) circuit. Why does my starter turn slow and get hot? The primary reason behind a sluggish and hesitant start in a vehicle is often a faulty starter. Nov 10, 2015 · ok gs0-480 with 8. Luck Dec 13, 2013 · Re: Positive Battery Terminal Getting Hot If the terminal at the battery is getting hot then the issue is with that terminal not the starter connection. Feb 4, 2010 · I installed a CS130 alternator on my 67 firebird and when I hooked up the battery cables the small gauge red wire that goes to the junction on the core support got red hot and the insulation melted. You can find specs for starter amps and test if you have an amp meter with enough capacity. Now it doesnt turn over very fast and the cables get hot. Do car battery terminals get hot? Car battery terminals do get hot in abnormal situations where loose connection, corrosion buildup, and incorrect cable size create resistance. 86): Aug 9, 2020 · Start disconnecting things that normally draw a fair amount of current, like the starter, starter solenoid, etc. big block /small block/nitrous/no nitrous. Any flow of current through a resistance (like a fuse) will generate heat in proportion to the current. May 24, 2010 · And now that I have it back together when I try and start it it turns over very slow, and the battery cables get hot. If the line is too hot to touch, you have a problem. 5 starters down now Jun 5, 2008 · Both positive and negative battery cables get smoking hot when car is turning over and while started. The one I replaced 6 months ago got so HOT it almost melted the housing around the positive terminal stud. Craftsman LT1000 battery under the seat. Pull the loom and tape off, check it properly. Next I cut it and spliced an new wire still burned it through also. But that would not affect the starter. If the battery it self is getting hot you may Mar 10, 2024 · The starter wire gets hot after a couple seconds (haven’t melted it but it’s definitely well above comfortable to touch). 165. Aug 31, 2010 · 1973 - 1979 F-100 & Larger F-Series Trucks - hot starter wire and won't start - I went to crank my truck the other day and it turned over once or twice strongly then nothing. Had an issue where my lawnmower battery terminals were getting extremely hot and as a result, the battery would lose charge. 6v. check for nicks in the cables. All connections have been cleaned good twice. They are connected at the post on the coil. When I popped the hood the wire going down to the starter was smoking and it Jun 25, 2011 · Re: Starter is hot and wires are smoking Start with the easy first. The boat has been burning up starters about 1 every 8 rides. Dec 4, 2017 · The starter wire going from the battery to the starter switch on the transmission housing is getting hot. Another cause of a heat-soaked starter is a faulty or damaged cooling system. The fix is to either remove the cap and clean up the bolt, or else re-locate the cable to one of the starter mounting bolts. Mostly, it’s caused by the battery acid heating because of the hot engine temperature as you drive. . the cable tend to corrode from the inside out, if nicked, corroded wires, and connections, heat up and cause resistance Jan 31, 2015 · Didn't notice any loose wires or corrosion on the starter connections or ground. The battery cable is probably getting hot because the amperage is passing through it directly, probably with little or no load (i. The one I just replaced was doing the same thing but I replaced it before it got HOT enough Dec 9, 2009 · Ditto on the above posts, many have had this problem. Reman starter solved it; along with easy starting once again. Jul 26, 2014 · I would get the wire clear before it shorts, but it sounds like you are getting heat-soak to the starter. May 21, 2024 · Started taking the starter off can't get to the solenoids to jump it but I am getting 12v to my starter solenoid. May 31, 2012 · The starter in my450c dozer was going out and the cable attached to the starter was getting quite hot. This is the second one in the last 6 months. Shorts cause much increased current flow, hence the melting May 17, 2020 · I have a GPX250R , Fitted a New battery, New solenoid, But when I try to start the bike, it try's to start then sounds like a battery drain and the staring slows down to nothing and both the Positive Battery lead to solenoid and the Solenoid lead to the Starter gets hot. There may be a failing part with windings shorting out or a wire where the insulation has rubbed through causing a short to the chassis. The starter was not abnormally hot after idling for 15 minutes. Could it be the ground cable?It only seem Aug 2, 2020 · You have a Mk. Honda passports had a ground problem ,and the small ground wires going to the block would actually melt. Once you’re certain you’re standing securely on the starter, touch the jumper wire to the positive battery post. I tried to start again then noticed smoke coming from between my legs. I use my Dremel with a wire wheel and polish every connection to remove all corrosion. Jun 10, 2008 · I’m having a problem with starting my car. I find it odd the brown and red with gold stripe do not get hot at all. It could be the cable to clamp connection and not the clamp to battery connection that is the problem. Replace lengthy wires with ones that are as short as possible. To get hot there has to be a decent amount of current so I doubt its a bad earth, more likely one end of the fat wire from the battery to the solenoid or the short link from the solenoid to the starter brushes. I’ve checked ground wires in trunk and under the hood. me and my dad cant figure it out. Corrosion. Feb 27, 2015 · Anyway, putting it all back in and like the title says only the battery/starter wire gets hot. These items can keep the solenoid from getting the power it requires to work. pleez help. Whats going on? Thanks for looking, Travis Sep 17, 2010 · But jumping from the battery to starter terminals can also be done with a sacrificial screwdriver. Old stator went out and replaced it with new stator and vr. Both were fine, but my starter was pulling 400 Amps to get maybe 6 RPM, and it got hot enough to weld the lockwasher on the starter terminal back into a flat one. The thought is to change out the switch. Could it be the starter motor or could it be something else? Sep 13, 2012 · The bulb gets hot, in the case of the bulb that tiny wire getting hot produces light. Jul 23, 2015 · Sounds to me like the hot lead is getting shorted to ground someplace. I removed that single wire from the solenoid and started my truck. Aug 30, 2015 · Since the ground wire got so hot, I would replace it as well because it will start corroding heavily soon. But seems like if it's hot by the battery the problem is near the battey. That funky wire is the only thing getting hot. Aug 10, 2022 · The part was something like $35 bucks and the labor was something like $75. If you give it gas to try and keep it running engine wants to jump out of the truck. You will need tools like sockets, socket extension, rachet, a hand wrench set will also maybe come in handy as well as a couple of screwdrivers like at least one of each. new wiring for whole boat. Internet says it is a ground issue. 1/370, 7. It stayed coo. I tracked it down to the Alternator. starter just clicking). It’s the black w/ red stripe wire that’s burning up. Excessive Heating Apr 22, 2013 · Most likely a short, a wire rubbed bare somewhere, or 2 wires rubbed together. If the ground wire gets hot when starting, this means there is a bad connection in the electrical circuit. I've checked the fuses under the hood numbers 9 and 22 and they were fine. May 27, 2022 · The starter gets hot because it uses electricity to create heat and power, which is why it should be replaced when needed. Not any electrical problems. May 16, 2018 · So I have been working on a 1969 Camaro and as we were trying to start it the ground from the negative on the battery terminal to the frame gets really hot. Make sure they are clean, clean, clean. The switch post also gets hot. Oct 3, 2014 · It's a poor connection someplace. 5:1 high compression pistons. Jun 23, 2010 · I was out using my 1952 ford 8n yesterday and I accidentally stalled it. That wouldn’t result in both POS and NEG wire melting. I quickly unhooked the battery ( the +) and connected a test lamp to the pos terminal on the battery and checked to the junction on the core May 30, 2018 · If it's getting hot at the starter terminal, it's most likely a corroded bolt inside the starter end cap. The hot acid damages the cables, causing corrosion in the terminals. Clean the posts on the motor connections as well. The starter wire is responsible for carrying the electrical current from the battery to the starter solenoid. If you notice that the car won’t start when the battery cables are hot, it’s likely that there is an issue with the electrical system. take sandpaper to every connection. The wire that goes from the sylinoid to the starter is so hot you Sep 7, 2022 · Starter Wire Getting Hot . What kind of cables do you have going to the starter from the battery and from the battery to the engine block ?. As stated above, make sure motor is not seized. May 10, 2022 · Starter could be getting hot due to poor connection. The starter was one, but after replaceing it, i noticed my solenoid would get hot after driving it awhile. Over time the vapor from the hot engine operation corrodes the battery terminal, causing a buildup resulting in increased resistance which can block current flow. The alternator cable attaches to a fuse (150 amp) on the fuse panel, so with 150 amps of current that fuse gets hot enough to melt metal. 5/460) - Starter getting hot - Hey guys, I am looking for a good starter sheild or insulator for my '78 460. This excessive heat can potentially damage the starter motor and other engine components, so it’s crucial to address this issue promptly. replaced starter and checked starter wire for possible shorts, no luck. I had no hot wires now with my starter officially getting power I am getting a very hot Jun 7, 2010 · Check both cables. No water = no corrosion = happy electrical system . Didn't start and almost sounded like battery was low (new battery this year). Nov 4, 2013 · Loose battery cable to the starter can cause quite a voltage drop and that'll both make the loose connection get very hot, but also the starter motor will get very hot. Don’t forget to stand on it or it’ll jump dangerously around. So this r wire is not the battery cable? Check the ground cable at the frame. Could also be a loose ground,connection, or a weak battery. I've also noticed something smoking down below the serpentine belt Mar 20, 2004 · recently we changed the battery on our 67' mustand and for sum reason whenever we start the car the wire(?) on the rite gets red hot. Loose connections usually prevent current flow. Leave the yellow wire off and run a temporary wire to the coil + terminal from the battery positive and see if you get spark. Aug 8, 2017 · Testing a starter on the floor. It will burn my finger even after having the engine on a few minutes. 4. That nut can get loss as can the board inside the starter. Dust accumulation on motor Oct 30, 2014 · Can get it to start up again then it immediately runs terrible for a few seconds and stalls. Wires got so hot it melted the connector cut old connectors off of old vr and stator and spliced together with heat shrink connectors and good krimp still doing same thing. Feb 16, 2015 · My preferred method and the correct method of testing wires using an ohms meter is, Disconnect or remove the wire or cable in question (battery cable, spark plug wires, etc),connect one lead to each end, set on the most sensitive setting on your meter, now twist, turn, push, pull by hand whatever you can think of while watching the meter, any Oct 17, 2016 · It's really weird. any ideas?? i ran a new wire tied connecting it to a starter that i had laying around and same thing happens. Aug 15, 2022 · A + BAT wire getting hot is normally caused an overloaded circuit. Check Warrior charging system voltage output @ 3K RPM, +13. 5"flex lift, 27" Mudlites, Custom front and rear bumpers with winches front and back. Aug 7, 2004 · You might try taking a set of jumper cables and useing only the ground wire and attach one ground to the block and the other to the negitive side of the battery. Where is the red wire coming from? You mentioned jumping it, that can damage the voltage regulator, and red wire could be going to the voltage regulator. Do you have any kind of ignition with retards in,[you should] when that thing gets hot it is not going to like all that timing to start it. It seems like I have a dead battery but the battery is brand new. Oct 9, 2000 · This will make your wires get hot and melt. What causes a starter to get hot? The most common cause of a starter getting hot is an issue with the battery, but there are other factors that can also cause this issue including a faulty alternator or low voltage. I'm hopefull that's my issue, but wondering why a fusible link or something wouldn't have blown vs the battery get overheated like Oct 4, 2024 · Heat and Potential Damage: A hot negative battery cable can indicate high resistance, often caused by a poor connection or a frayed cable. Why Are My Positive and Negative Battery Cables Getting Hot? There are several reasons for a battery cable to get hot. The starter button wasn't working at that time so I was using a screwdriver to jump the solenoid (which looks like it's 1000 years old). See full list on spoke-n-word-cycles. 0/429, 7. Outside temps were around 40F today. The hot 12 volt cable from the battery to the solenoid makes a connection through the solenoid when you turn on the ignition key which spins the starter. So this is where it gets interesting I had the power that goes directly to the solenoid unknowingly unhooked (no power to it). A corroded terminal can do the same thing, or disconnect, when there is very small 'good contact' area, and all the current to power the starter has to go through a small bit of the terminal. Nor do any of the wires coming off the coil. Its not likely a bad connection. Jun 24, 2018 · Put it in reverse and it died almost immediately. If its no good, you need a new one. lead is not getting hot, it's either much bigger in cross-section, or there is another return path to the battery, such as an additional ground strap. Feb 26, 2002 · Is the cable that is getting hot the cable from the starter to the solenoid? If so, it carries a chassis ground from the body through the starter to the solenoid. The wire hot doesn't matter except for insulation deterioration. Jan 28, 2021 · Well I went to remote start my truck and the wire from the solenoid to the starter got glowing red hot and melted the casing around it. May 14, 2017 · The day I brought it home, I tried to start it, but wasn't getting spark. Oct 1, 2011 · I then used a test light to check the yellow wire that goes to the starter switch. The wiring is correct, the starter is engaging, but the ground wire is getting hot almost immediately. I do notice my positive battery terminals getting extremely warm and smoking. If your starter wire is getting hot, it may be time to replace it. engine fires and dies, then no power to even turn the motor over, wires smoking by then. If the wire is close to the starter where it's touching, heat maybe transferring thru the wire. Today I noticed that the wire going from the amp gauge to the starter switch is under the battery cable wire on the switch. Jan 27, 2011 · dam thats a lot of timing,even if it is best on dyno, dont really need to be there in car, also not much info hereI. Much safer and less dramatic, you can apply 12 volts to the switch terminal of the solenoid with a jumper wire or starter bump switch as mentioned. Aug 23, 2009 · Re: Hot starter, turns slowly 90% of starter problems are bad connections. This is because the cables are not delivering the necessary power to the engine to start it up. It moves on its own when I hit the switch. This can cause increased resistance and heat May 11, 2019 · Part of the positive battery terminal is burning hot. Apr 20, 2015 · John, that green wire is too small to be the ground for the starter and that is why it is getting too hot. Jun 21, 2009 · Also if the starter is going bad I though one of the batts on my diesel was going out awhile back, stopped at the parts store, and had em load tested. It may have corrosion, a loose connection, or an issue with the starter or engine. If this wire is damaged or corroded, it can cause problems starting your car. Don't hold it on there more that a second. This combination has never given me any hot start problems. I had 2 reasons. oversized 2 ga wire for positive and negatives. :help: May 15, 2010 · The yellow wire is grounding through the starter solenoid and killing the spark to the coil so the engine can't fire. Is there a reason the starter would just start pulling a high power all of a sudden? Also added info (if it helps) my other battery that is apparently “good” when my bike first started it would barely start. Take a set of jumper cables and ground the battery good to the engine and just take the + and bump the starter's red wire to see if it will spin. Sep 4, 2022 / very hot -battery cable Jun 19, 2022 · Stator wires getting very hot 250 degrees plus within about 12 to 15 minutes of idling. Test the Starter Solenoid. This wire at this spot was right against the seat frame. Tighten everything and test the circuit again. Before you replace the starter solenoid, check for loose or corroded wires or bad ground. I threw a new starter in it and it still wouldn’t start and I got curious and went to remote start and the same thing happened to this one. I then I put some electrial tape on it temperally and it also melted. This too can cause overheating of the starter generator. popped the hood the hot wire on the glow plug relay (black with orange stripe) that goes over to the start solenoid was extremely hot and melting. remove and clean both ends of the battery cables, so that they are shiney, also the cable from the solenoid to starter. Also, make sure that the connection is tight and clean. Nov 4, 2012 · I just installed a new starter solenoid on my 861D. Battery cables typically have copper, lead, brass, or bronze compositions. May 21, 2018 · Agreed, my battery is earthed to the starter then that is earthed to the chassis, there's also an earth from the engine to the chassis. Jun 16, 2008 · Now When I go and start it there is a 10-12ga ground wire that leads from the[/color:8e5d0fa4eb] [color=red:8e5d0fa4eb]neg. How hot is hot? Like melt the wire if you dont shut it down right now? or just warm? I'd check for the specs regarding output voltage of your regulator and measure it. But it only does this when the starter motor is running. It not uncommon for a bad starter to draw high amperage when hot. I talked to my mechanic and he suggested an alumunim shield. I noticed the positive wire going to the starter solenoid was extremely hot as well as the other wire coming from the post running back to the firewall. This particular fuse has blown throughout the years and the wire has gotten pretty hot in the past. May 8, 2017 · I found that the wire going to tail lights had some bare spots where a mouse must have attacked during it's sitting for years phase prior to my rescue of her. Jan 8, 2018 · Bad Wiring. Three things should happen: the starter motor should spin, the pinion gear should thrust forward, and the pinion gear should spin. So can I just remove it. Resistance makes wires hot. Oct 22, 2009 · The wires from my starter relay are getting really hot. Wanting to put new wires but don't want them to just get burnt like these. You can can see where it has burned the plastic cover. 2. To fix the issue, check for loose or damaged wires. To 30 starter wire getting hot [ Expand ] [ View Replies ] [ Add a Reply ] [ Return to Forum ] Posted by Delawaresurfman on December 04, 2017 at 07:00:26 from (166. i have tried four different types pf starters and it did it before and after rewiring. I did notice that when the truck is cold it is barely chugging and turning over now, and takes about 5-7 seconds of engaging the starter to get it to start. 3 PSD to start. If you lose ground, other wires can become grounds and will get hot. Use the tips of your needlenose pliers and short the big terminal to the signal wire terminal. Feb 22, 2023 · When the battery cables get hot, it can cause the car not to start. A very long wire indicates that it will take an equally long time for the current to pass through it. and make sure the connectors are on the wire good. When I go to start it it starts perfect when cold, but after it has been running and I go in to start it, it cranks very slowly. terminal of the battery to the solenoid [/color:8e5d0fa4eb][color=blue:8e5d0fa4eb]that gets very hot instinatly. So I then tried to start it again. No other wire gets hot (that I could tell). The yellow one never gets hot. Apr 8, 2012 · The only reason wires get hot, is because they are using more current than they can handle. I have the solenoid mounted mounted on the firewall away from the headers. Nov 2, 2023 / LT1000 starter solenoid getting hot Feb 23, 2018 · Unfortunately idk where exactly I can get access to feel starter wire getting hot or check amperage with multimeter. My curiosity is peaked because this wire registered a weak ground with the test light--I assume it is a hot lead because it is fused. The wire I'm talking about getting hot is to the positive side of the coil and is pink and is connected to the yellow wire that goes to the starter. The first time I noticed it melted the outter layer and you could see the auctual wire. Jul 24, 2015 · Those few will get hot, and the rest of the cable won't as all conductors will be carrying the current. This results in the wire getting overheated. Bad wiring instances include terminals that are left loose or connected the wrong way. This is the alternator wire. I can tell you that I have an origional (not rebuilt) 74K mi 95' Ford starter that came with my short block. If the starter connection was a problem then the starter connector would be getting hot. If the neg. Both can make a starter solenoid to malfunction and cause starter system problems. 216. Solenoids that are mounted on the starter can be tested. The best thing would be to test the starter draw when its acting up and compare it to when its not, but that would require an inductive amp meter. Aug 3, 2007 · Big Block V8 - 385 Series (6. I burned myself on it this morning a bit. All Disconnect the signal wire from the starter. Dec 5, 2012 · You need to unhook all wires, and I think this starter has two bolts while a few have 3. Best thing to do is re-route the wire. Jun 20, 2016 · The post on my starter solenoid that's connected to the negative post on my battery gets incredibly hot when I'm trying to start the tractor while it's turning over. Dont know which engine you have, so I am just giving you the general information. How To Test If A Negative Battery Cable Gets Hot? While it is very risky, you can try touching the cable. Now, the starter ground wire runs back to the NEG terminal on the battery. the starter. Then when i replaced it it started Jan 12, 2018 · Hey everyone so I've been having trouble getting my 97 7. jumpered straight from battery (+) to starter wire post with key off—cranks like no other, small 10/12 gauge wire gets warm after a little but not hot. I checked the battery because I had to jump start it with my truck and it read 12. ) Before I took it apart it started, and ran fine. Its a 1962 Ford Ranchero with a 200 six and a 3-speed standard transmission. Oct 18, 2015 · If it does get hot I believe the starter is pulling too many amps. A ground could be good but the supply of power could be hindered. I have ceramic hedders and a new ground wire. Hot enough to melt the insulation if I'm cranking for a while (which I was when troubleshooting some fuel issues). If the engine cranks your problem is likely to do with the voltage loss that happens in the ignition switch over time, just not being enough to close the starter solenoid and let power get to the motor. I have the battery ground to the chassis <--this ground could be better, was done in a haste. Both black wires are fine. This approach is dangerous because you may sustain burns if the wires and terminals are too hot. Nov 15, 2022 · So I went under the car n removed the new cable n the terminal n decided to put the old cable on the terminal n attach it to my new one so it’ll touch the terminal, I removed terminal from the housing n left it hanging meaning the terminal won’t be touching chasis, I turned on car n the terminal is still hot, no solution yet, but atleast I know my housing change isn’t the issue, AKA it Mar 29, 2020 · The starter generator is attached to certain other components like brushes and pulley of the starter. To me warm or hot wire means high resistance in the wire or in the electric motor you are trying to operate . Jun 2, 2002 · The small wire on my ground cable that attaches to the fender keeps getting hot. One wire, in particular, carries the power for the starter motor, which is needed to start your vehicle. If that is not it, then take it all apart, clean between the bars on the commutator with a dental pick, and either file the contacts in the solenoid (if you can get it apart) or Aug 31, 2019 · i just put my car back together after 3 years. I noticed i had one wire that was always hotter that the rest. But like said grounds are you worst enemy ,also so size of cable. com This leads to increased resistance, which in turn can generate heat. Why is my positive battery cable hot? When the car is on, power goes to all of its electric components through a set of wires. If the cooling system is not working properly, it can allow the engine to overheat, leading to a heat-soaked starter. Poor and hurried wiring lead to either inadequate current supply to the starter solenoid or a more dangerous problem of shorting. This provides the main current return path (ground) for the starter and if it is disconnected or of high resistance then the starter return current will find another path forward including through the clutch cable (cooks the wires and ruins the temper Jul 24, 2023 · Symptoms of a faulty solenoid are a clicking or humming sound when turning the ignition key, wiring getting hot and smoking, and the starter engaging and not disengaging after letting go of the ignition key. Try crossing out the posts on the solenoid with a screwdriver or a remote starter if you have one. This will give you a real quick way to make sure you have a good ground. Won't stay firing? The battery still says Fully Charged ? all help The Hot wire of an automobile starter gets hot only after a prolonged attempt to start the engine, this is because the wire gauge or thickness is kept to the minimum acceptable size for normal use It can melt if it gets hot enough, which can have disastrous consequences for your car. When the connection between these components becomes loose, the flow of current in starter generator coil gets disturbed. The other parts of the positive terminal seem to be a normal temperature. The wire running off to the top in the first picture also is hot. IV Jetta. pleeeeeeeeezz help if u can. I have put a new relay onbut still have the same problem,she still starts and runs ok , can any of you guys steer me in the right direction. Check your positive and especially the ground connections at the starter and relay. Apr 4, 2020 · Whe the replacements get fitted, I let them sit out in the sun all day so the wire is hot ( & hopefully dry ) then seal each end with liquid electrical tape When the cables age bolted to the battery or frame , more liquid electrical tape . Damaged or worn-out cable: The positive battery cable may have internal damage or wear, such as frayed wires or insulation breakdown. The battery posts get very hot along with the cables and the starter itself. Sep 16, 2007 · I hop my happy ass to the local parts shop, get the necessary equipment, replace, and go to fire it, and *click* nothing. It may get hot enough to weld itself to one of the terminals. Feb 19, 2011 · Cables get hot for 2 reasons, high resistance or too much current. The current that flows through these wires heat up all metal conductors. Mar 26, 2003 · I strongly suggest you check the body to transmission ground strap underneath the car on the passenger side at the front of the transmission. (especially the neg cable. Check the cable all the way to the starter. Battery fully charge and brand Nov 1, 2017 · 2000 Honda recon trx 250 Can't get it to start, turn over a few times and stops, the battery cables are getting Really hot. The red with green stripe starts from the black thing and goes the the ignition switch. hooked everything up and when i turn the key it makes one click all, the lights go dim, the wire what runs from the negative terminal on the battery to the top bolt on the starter gets hot and convulses when key is turned. i dont think it has to do with the battery or not but it might be. e. :confused: Oct 3, 2022 · If the engine compartment gets too hot, it can heat up the starter, and over time this can damage the starter. Check the stator out wires to the regulator, paying close attention to anywhere they make a sharp turn or rub on anything. 5 V = OK. If its good, there is a problem on the load side. I used the battery cable trick to quickly trouble shoot Aug 23, 2020 · I’m trying to figure out why one of the ground wires are burning when attempting to start the vehicle. What Happens when Starter Generator Is Getting Too Hot? Jan 12, 2020 · Long wires. Replaced starter and selenoid. Remove the starter from the engine and test the solenoid with a battery charger.
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